Description
FPKEX225L – EX225L CALIPER MAJOR REPAIR KIT
PART NUMBER(S):
Fleet Products: FPKEX225L (New) | OE: Meritor FB4444, FB9501, FB9502
DESCRIPTION:
Model: Meritor ELSA 195 / 225 / EX225
Vehicles: Mack, Kenworth, Freightliner, Volvo, Western Star, Peterbilt, International, DAF, MAN, Iveco, Scania, Mercedes-Benz
Includes the following subcomponents and key specifications:
• FPK20280 – Actuator Seal
• FPK20278 – Adjuster Dust Cover (10 per pack)
• FPK20149 – Adjusting Gear
• FPK20146 – Adjusting Mechanism
• FPK20296 – Adjusting Ring
• FPK20211 – Bearing Saddle
• FPK20144 – Calibration Mechanism (Aluminum)
• FPK20341 – Caliper Boot
• FPK20277 – Gasket (Bulk Pack)
• FPK20239 – Guide Pin Kit – Ø30.9 × 77.5 mm (short), Ø35 × 117 mm (long)
• FPK20217 – Lever
• FPK20238 – Pin Repair Kit (Bulk)
• FPK20212 – Roller Bearing Set (Bulk)
• FPKK51 – Seal
• FPK20229 – Tappet Boots
• FPK20233 – Tappet Repair Kit
• FPK20232 – Tappet/Boot Set
• FPK20145 – Tappet/Calibration Gear
• FPK20289 – Visual Indicator
• FPK20537 – Caliper Repair Kit (EX225L)
• FPKK31 – Seal (EX225L variant)
• Bolts: M18 × 1.5 × (82 mm & 120 mm), M14 × 1.5 × 40 mm
• Bushings: Bronze oval Ø42 × Ø33/31.8 × 30 mm; Plain Ø39 × Ø35 × 30 mm (×2)
• Steel Caps: Ø44 × 20 mm (×2)
Applications:
• Complete overhaul kit for Meritor EX225H2, EX225L, and ELSA 195/225 air disc brake calipers
• Restores sliding system, adjuster gearbox, seals, and guide components to precise OEM functionality
• Engineered to meet Meritor OE tolerances for consistent braking performance in high-load commercial service
• Ideal for heavy-duty trucks, buses, and trailers across North American and European fleets requiring dependable braking efficiency and long-term durability
CROSS-REFERENCE(S):
AMMCK1254, AMMCK1253 | MAN 81.50802.6025, 81508026025 | Iveco 42555201, 42552052, 5001860791 | Paccar / DAF 1522058 | Other MCK1254, STRMCK1254, ZG070160007, 871054, MCK1253, STRMCK1253, 884368, MCK1139, MCK1309, CMSK.26, MCK1140, 20-2580, CT9863, B3523, CH2133, 081020146, 35.40311.2205, 503128758, TRX11178, 0501215220, 85107912, ME.60.132.R, 14646, ME.60.146.R, 20-2601, CT9900, B3550, CH2224, 081020141, 301102, 500148, TRX16665, 19019, 356106, CH2209, CH2037, CMSK.7.11.3, 13467, 303401, 500144
A cross-reference listing means this part is a suitable replacement for the part numbers listed. Please confirm all ports and dimensions match your application before installing.
IMPORTANT INSTALLATION NOTES:
✔ Always replace guide pins, bushings, and dust excluders together to prevent uneven pad wear.
✔ Torque all bolts to OEM specifications; improper tightening can cause premature failure.
✔ Lubricate pins and bushings with high-temp brake grease supplied.
✔ Verify correct left/right orientation of lever and adjuster gear assembly before final installation.
Warranty Information
