Description
FPKEX225L – EX225L CALIPER MAJOR REPAIR KIT – NEW
PART NUMBER(S):
Fleet Products: FPKEX225L (New) | Replaces OE: FB4444, FB9501, FB9502 | Iveco: 42555201, 42552052, 5001860791 | Paccar / DAF: 1522058
DESCRIPTION:
Model: Meritor ELSA 195 / 225 / EX225 Caliper Major Repair Kit
Vehicles: Mack, Kenworth, Freightliner, Volvo, Western Star, Peterbilt, International, DAF, MAN, Iveco, Scania, Mercedes-Benz
• FPK20280: Actuator Seal
• FPK20278: Adjuster Dust Cover, 10 per pack
• FPK20149: Adjusting Gear
• FPK20146: Adjusting Mechanism
• FPK20296: Adjusting Ring
• FPK20211: Bearing Saddle
• FPK20144: Calibration Mechanism, aluminum
• FPK20341: Caliper Boot
• FPK20277: Gasket, bulk pack
• FPK20239: Guide Pin Kit, Ø30.9 × 77.5 mm short, Ø35 × 117 mm long
• FPK20217: Lever
• FPK20238: Pin Repair Kit, bulk
• FPK20212: Roller Bearing Set, bulk
• FPKK51: Seal
• FPK20229: Tappet Boots
• FPK20233: Tappet Repair Kit
• FPK20232: Tappet/Boot Set
• FPK20145: Tappet/Calibration Gear
• FPK20289: Visual Indicator
• FPK20537: Caliper Repair Kit, EX225L
• FPKK31: Seal, EX225L variant
• Bolts: M18 × 1.5 × 82 mm and 120 mm, M14 × 1.5 × 40 mm
• Bushings: bronze oval Ø42 × Ø33/31.8 × 30 mm; plain Ø39 × Ø35 × 30 mm (x2)
• Steel Caps: Ø44 × 20 mm (x2)
Applications:
This complete overhaul kit is used for Meritor EX225H2, EX225L, and ELSA 195/225 air disc brake calipers on heavy-duty trucks, buses, and trailers across North American and European fleets. It restores the sliding system, adjuster gearbox, seals, and guide components to OE-style functionality and supports consistent braking performance in high-load commercial service when these components require replacement during caliper overhaul.
CROSS-REFERENCE(S):
MCK1254, STRMCK1254, ZG070160007, 871054, MCK1253, STRMCK1253, 884368, MCK1139, MCK1309, CMSK.26, MCK1140, 20-2580, CT9863, B3523, CH2133, 081020146, 35.40311.2205, 503128758, TRX11178, 0501215220, 85107912, ME.60.132.R, 14646, ME.60.146.R, 20-2601, CT9900, B3550, CH2224, 081020141, 301102, 500148, TRX16665, 19019, 356106, CH2209, CH2037, CMSK.7.11.3, 13467, 303401, 500144, AMMCK1254, AMMCK1253 | MAN: 81.50802.6025, 81508026025
A cross-reference listing means this part may be a suitable replacement for the listed part numbers. Always verify fitment before installation.
IMPORTANT INSTALLATION NOTES:
✔ Replace guide pins, bushings, and dust excluders together to prevent uneven pad wear
✔ Lubricate pins and bushings with supplied high-temp brake grease
✔ Verify correct left/right orientation of lever and adjuster gear assembly before final installation
✔ Torque all bolts to OEM specifications; improper tightening can cause premature failure
Warranty Information
