Air Disc Caliper Troubleshooting Guide

  PROBLEM   POSSIBLE CAUSE   POSSIBLE REMEDY
 Brakes will NOT release  Disc brake caliper bound up  Lubricate or replace brake caliper
 Brake hoses restricted  Replace hoses
 Brake control valve restricted/inoperable  Repair/replace control valve
 Brake out of adjustment  Adjust brake/repair or replace automatic adjustment device as necessary
 Damaged brake chamber  Replace brake chamber
 Damaged brake assembly  Replace or repair brake assembly
 Supply air interrupted  Open glad hand cut-out cock or push brake control valve in
 Supply line improperly coupled  Properly couple supply air line
 Brake pads frozen to rotor in cold weather  Warm brakes
 No brakes or insufficient brake  performance  Service air interrupted  Open glad hand cut-out cock
 Service air line improperly coupled  Properly couple service air line
 Brake hoses restricted  Relieve restriction or obstruction or replace hoses
 Brake control valve restricted/inoperable  Repair/replace control valve
 Brake out of adjustment  Adjust brake/repair or replace automatic adjustment device as necessary
 Damaged brake chamber  Replace brake chamber
 Damaged brake assembly  Replace or repair brake assembly
 Dragging Brakes/Slow brake application or release timing  Brake hoses restricted  Relieve restriction or obstruction or replace hoses
 Brake control valve restricted/inoperable  Repair/replace control valve
 Brake out of adjustment  Adjust brake/repair or replace automatic adjustment device as necessary
 Damaged brake chamber  Replace brake chamber
 Damaged brake assembly  Replace or repair brake assembly
 Dog tracking  Axle not properly aligned  Align axle
 Slider assembly racked or NOT aligned properly  Repair or replace slider assembly
 Frame bent or NOT aligned properly  Repair or align frame
 Damaged suspension component  Repair or replace suspension component
 Bent axle  Replace axle
 Uneven tire wear  Improper tire inflation  Inflate tire to proper pressure
 Loose wheel stud nuts  Inspect for and repair any resultant wheel end damage and tighten properly
 Improper wheel bearing adjustment  Inspect for and repair any resultant wheel end damage and adjust properly
 Axle NOT properly aligned  Align axle
 Slider assembly racked or NOT aligned properly  Repair or replace slider assembly
 Frame bent or NOT aligned properly  Repair or align frame
 Damaged suspension component  Repair or replace suspension component
 Bent axle  Replace axle
 Mismatched tire sizes  Properly match tire sizes
 Unequal brake balance or timing  Repair brakes as necessary
 Overly aggressive braking  Instruct/train driver in proper brake use
 High speed turns  Instruct/train driver in proper vehicle speeds
 High level of side scrub  Instruct/train driver in proper vehicle maneuvering
 Anti-Lock Brake System malfunction  Refer to ABS manufacturer’s service literature
 Grabbing brakes  Contaminants on brake lining  Replace brake pads
 Brake out of adjustment  Adjust brake/repair or replace automatic adjustment device as necessary
 Warped brake rotor  Machine or replace brake rotor
 Damaged brake chamber  Replace brake chamber
 Damaged brake assembly  Replace or repair brake assembly
 Unequal brake balance or timing  Repair brakes as necessary
 Anti-lock Brake System malfunction  Refer to ABS manufacturer's service literature
 Excessive heat cracks in rotor  Brake out of adjustment  Adjust brake/repair or replace automatic adjustment device as necessary
 Overly aggressive braking  Instruct/train driver in proper brake use
 Unequal brake balance or timing  Repair brakes as necessary
 Anti-Lock Brake System malfunction  Refer to ABS manufacturer's service literature
 Damaged brake chamber  Replace brake chamber
 Damaged brake assembly  Replace or repair brake assembly